The manually operated butt fusion machine is featured by easy use, lightweight and quick operation.
V1000: Solving Lima's HDPE Pipe Welding Challenges

V1000: Solving Lima's HDPE Pipe Welding Challenges
Solving Large-Diameter HDPE Pipe Welding Challenges in High-Temperature Municipal Projects
V1000 Fusion Machine Case Study in Limas Water Supply Upgrade
Project Overview
• Location: Lima, Peru
• Pipe Specifications: DN1000 HDPE (SDR21)
• Project Scale: 1.5km pipeline replacement
• Duration: 2 months (2023 rainy season)

Critical Challenges
• Temperature fluctuations of ±8°C with conventional fusion machines
• Daytime ambient temperature of 35°C
• 18% rework rate due to cold joint failures
V1000 System Solution
• Precision temperature control within ±5°C
• PeWeldBank Pro data logging system
• Dual-mode thermal compensation



Equipment Configuration
Component | Model | Key Specifications |
Main Unit | V1000 (630-1000mm) | Heating range: 210-230°C ±5°C |
Data Logger | PeWeldBank | 20,000 weld records storage |
Performance Benchmarking
Metric | Conventional Fusion Machine | V1000 System | Improvement |
First-pass Yield | 82% | 99.6% | +21% |
Cycle Time per Joint | 55 minutes | 40 minutes | -27% |
Technical Highlights
• Advanced fusion machine compliant with ISO 12176-4 standards
• Municipal-grade HDPE pipe welding solution
• Seismic-resistant butt fusion machine design
Need Customized Solutions?